Orbit Electronics understand the need of the small to medium business to be able to source plastic injection molded parts and tooling competitively. As a supplier of plastic parts, we fill this need while maintaining cost levels competitive with the large company that has the dedicated high-volume factories and departmental infrastructure in place.
We have extensive experience with sourcing both low and high volume production plastic using injection With in-place management on two continents, schedule and quality are maintained to the level expected by our. Customers.
We pride ourselves in quality as well as customer satisfaction. We are able to assist engineers in their designing process and to make it easy and efficient to send and receive files. We specialize in quick turn prototypes and small to large scale production runs.
Engineering:
The engineering process begins with a review of all documentation and customer requirements for manufacturability, schedule and cost constraints. Estimation and quotation of the part or project is then undertaken. Normally quotes can be generated in 1-4 working days, depending on the complexity, number of parts submitted and completeness of the design documents.
Our engineers are ready to assist you with your next requirement for injection molding, vacuum forming, extrusions and machining. You can send us your drawings and quote request via email, fax, and hard copy.
An item can be as simple as a thin, formed sheet of pvc or as complex as a part requiring over-molding or a two shot process. The following lists some of the equipment available for plastics manufacture.
Equipment:
Injection Molding Machines: 20 injection molding machines ranged from 85 ton or 6 ounces to 350 ton or 30 ounces.
Blow Molding: 1-15 lb shots
Extrusion lines
o 1-130mm Screw diameter
o 1-3 1/2"
o 1-2 3/4"
o 1-1 1/2"
Thermo-Forming
o 1-26" Continuous Thermoformer
o 2-26" cutting tables
Decoration & Assembly Equipment
o Tampo Printing
o 6/4 Color automatic Pad Printers
o Spray Paint: > 2 continuous mask spray paint lines
o Silk Screen: > 1 Manual Silk screen machine
Hot Stamping - 2 Hot stampers, Air Hy Deco
Printing - 1 Ultraviolet Offset printer
Sonic Welders - 2 Branson 7000 Sonic Welders
Blister Packing - 2 Ultra Vac Seal line & Shrink Wrapping
Assembly - Various Assembly lines including clear room for electronic parts
Tool Room
o CAD/CAM - 2 Hass Machining Centers
o EDM - 60 Amp Electrical Discharge Machine
o CMM comparator machine
o Surface Grinders
o CNC Mill Machine
o Lathes |